Objective
Design a freezing solution that could integrate within the existing facility footprint, utilize vertical space efficiently, deliver required temperature drop and throughput and avoid major structural or layout modifications.
Havmek's Approach
Vertical Integration
The system was designed to utilize available vertical space above the blast freezer, enabling capacity expansion without increasing floor footprint.
Double Spiral Configuration
A dual-drum spiral system was engineered to handle higher product loads, maintain controlled freezing conditions and enable efficient airflow and heat transfer.
Custom Layout Engineering
Instead of adapting the facility, the system was designed around existing constraints, ensuring seamless integration without structural changes.
Thermal Performance Optimization
The system was configured to achieve consistent freezing from 2°C to -18°C, ensuring product quality across batches.
System Integration
The solution was integrated into the existing processing line with minimal disruption and aligned commissioning timelines.
Performance Snapshot
Key system parameters reflecting capacity, efficiency, and operational fit.
Capacity Delivered
Sustained throughput across the dual-drum line.
Temperature Reduction
From 2°C to –18°C in a single pass.
Installation Footprint
Compact floor area for plant-level integration.
Configuration
Spiral system engineered for continuous flow.
The Outcome
Havmek delivered a fully integrated spiral freezing system that expanded processing capacity within the existing footprint, utilized previously unused vertical space and ensured consistent product quality under increased throughput. The system was engineered to achieve a controlled temperature reduction from 2°C to -18°C within a compact, space-constrained environment.
The solution eliminated the need for external freezing or facility expansion while delivering clear commercial and operational value.
Impact Snapshot
Cost Advantage vs Local Market
Relocation Savings
Product Application
